Facilities & Equipment

Punching | Laser Cutting | Bending and Tube Bending |
Shearing and Cut-off | Hardware Insertion | Machining | Welding |
Deburring | Engineering and Programming |
Quality Assurance and Inspection | Office Network

PUNCHING
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• 1 Strippit Fabri-Center 1000XP CNC Turret Punch Press 23 Ton, 20 Tool Stations, (2 Auto Index) Maximum workpiece size 98.4" X 78.7" W/PC Based Controller
• 1 Wiedemann Centrum 2000 DNC Turret Punch Press 22 Ton, 22 Tool Stations, (2 Auto Index) Auto Sheet Repositioning 40" Throat W/FANUC CNC Control.
• 1 Niagara 65 Ton Power Punch Press
• 2 Di-Acro 4 Ton Single Station Hand Punch
• 1 Ten Ton Power Punch Press
• 1 Pexto 5 Ton Single Station Hand Punch

LASER CUTTING
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• Bystronic Bystar modular laser cutting system – 3000 watt, 5 foot by 10 foot table – with quick change to rotary axis capability. Auto sheet loading system for this Bystronic machine.

BENDING AND TUBE BENDING
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• 1 Guifil 8' Bed Up-Stroking Hydraulic Press Brake Model PE25-100 110 Ton with Automec CNC Double Axis Gage
• 1 Guifil 6' Bed Up-Stroking Hydraulic Press Brake Model PE20-60 70 Ton with Automec CNC Double Axis Gage
• 1 Guifil 2' Bed Up-Stroking Hydraulic Press Brake Model PE6-16 18 Ton with Automec CNC Double Axis Gage
• 1 Adira 5' Bed Up-Stroking Hydraulic Press Brake Model QH-3215 35 Ton w/ Manual Back Gage
• 1 Chicago 6' Mechanical Press Brake 35 Ton w/ Manual Back Gage
• 1 4' Power Press Brake 35 Ton
• 1 4' Roller-Pexto
• 1 Pexto 2' Finger Brake
• 1 Di Acro Tube/Bar Bender, 1" Diameter Capacity

SHEARING AND CUT-OFF
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• 1 Columbia 6' shear 1/4" Plate Capacity
• 1 Marvel Universal Automatic Bar Feed Band Saw, Capacity 10" x 14"
• 1 Pexto 52" Foot Shear
• 1 Pexto 40" Foot Shear
• 1 Table Saw
• 1 Scotchman 4" Capacity Precision Cold Saw
• 1 Abrasive Cut-off Saw
• 1 Horizontal-Vertical Band Saw

HARDWARE INSERTION
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• 2 Autosert Hardware Insertion Press 7.5 Ton
• 2 Arbor Presses 4 Ton
• 1 Dake Dura-Press 70 Ton Electro-Hydraulic H-Frame Press

MACHINING
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• 1 Hardinge VMC1000 II Vertical Machining Center - 43.5" x 20" x 20" (xyz) travel
• 1 Hardinge VMC800 II Vertical Machining Center - 31.5" x 20" x 20" (xyz) travel
• 1 Hardinge Automatic Screw Machine - w/ 12 foot Bar Feed
• 3 Bridgeport-Type Milling Machine
• 1 Jet Milling Machine
• 1 Walker No. 35 Surface Grinder 8" x 24" bed
• 1 MSC # 612 Surface Grinder - 6" X 12"
• 1 Hardinge - Turret Lathe
• 1 Router Table with carbide bits for edge chamfering
• 1 12" Engine Lathe
• 6 Drill Presses
• 1 Allen 8 Station Gang Drill Press
• 1 Vulcan 3-550 2000 degrees Fahrenheit Heat Treat Oven

WELDING
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• 4 Miller 350 Amp AC-DC High Frequency Heli-Arc Welder with Syncrowave Adjustment
• 2 Miller 250 Amp AC-DC High Frequency Heli-Arc Welder
• 1 Millermatic 250 Amp Mig Welder
• 1 LORS 50 KVA Spot Welder with Micro-processor control
• 1 Millermatic 200 Amp Mig Welder
• 1 5' Square Precision Ground Weld Table
• 1 ProWeld Stud Welder

DEBURRING
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• 1 Steelmaster Dual Head Wide Belt Deburring/Finishing Machine with one belt and one brush, wet execution
• 1 36" Belt Grindmaster Power Deburring/Graining System, with smooth edge capability
• 1 Beach Stroke Sander 10" wide belt - 36" x 96" table
• 2 Burr King 2" Belt Sanders
• 1 Kalamazoo 2" Belt Sander
• 1 6" Belt Sander
• 1 1" Belt Sander
• 1 Abrasive Blast/Glass Bead Cabinet; 40" x 30"
• 3 Orbital Sanders
• 2 Dynafiles
• Various Small Grinding and Deburring Tools
• 4 6" Disc Grinders

ENGINEERING AND PROGRAMMING
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• 3 CAD System Stations including: 3D Software, Unfolding Software, Tool Path Software, and IGS and DXF Interface
• CAD files can be transferred over a modem or as an email attachment
• Olympus Digital Color Camera Model D-320L allows for computer images of set-up and shop procedures
• Dietzgen Large Print Copier capable of "E" size drawing copies
• Numonics Plotter capable of "E" size drawings
• Epson Stylus 1520 Printer capable of "C" size drawings

QUALITY ASSURANCE AND INSPECTION
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• Quality Assurance to MIL-I-45208A when required. Quality Assurance Manual available upon request.
• Certified Welding to MIL STD 1595A for: Process GTAW Group Ib, Iia, IV
• 1 Helmel Coordinate Measuring Machine, complete with measuring attachments, Geomet operating software and Dell desk-top computer
• 1 Starrett Grade A Surface Plate, 36" x 48"
• 1 Precision Surface Plate, 18" x 24"
• 1 24" Vernier Height Gage
• 1 20" Helios Dial Height Gage
• 1 18" Dial Height Gage
• 1 40" Extended Caliper
• 1 40" Vernier Caliper
• 1 24" Vernier Caliper
• 1 Set of Precision Gage Blocks
• 2 Sets of Precision Pin Gages
• 1 Variable Micrometer Measuring in 1" increments from 1" to 36"
• Miscellaneous Micrometers, Depth Gages, Bore Gages
• 1 New Age ME-2 Hardness Tester

OFFICE NETWORK
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• Server run with Windows NT Server 4.0 and MS Small Business Server
• 16 Pentium III or better Workstations running Windows 2000
• Office wide real time email and direct internet connection provided by DSL.net
• All Workstations equipped with JobBOSS integrated shop control software capable of tracking all business functions including:
  • cost estimating/quote processing
  • shop floor control including scheduling and machine loading
  • purchasing/materials control
  • shipping
  • accounting
• We have a full range of email, ftp, and file conversion capabilities for sending and receiving CAD files, Quotes, and Purchase Orders.

OUR QUOTES INCLUDES ALL FINISHING:
(Painting, Plating, Anodizing, Silk Screening, Heat Treating, etc.)